Engineering

Engineering Consulting

I provide engineering consulting focused on product development, design reviews, mold flow analysis, mold tool design, injection molding process and processing, and problem solving in both manufacturing and design.

Current Consulting Focus

My consulting today is primarily focused on concept development, design reviews, manufacturing and molding issues, root cause investigation, and technical guidance rather than full project-level program management.

  • Concept and product development reviews
  • Part and product design reviews
  • Mold flow analysis
  • Mold tool design reviews
  • Injection molding process and processing reviews and troubleshooting
  • Manufacturing and design-for-manufacturability reviews
  • Root cause investigation

Engineering Philosophy & Approach

Experience has taught me that successful engineering rarely depends on one discipline alone. The best solutions come from understanding how design, materials, manufacturing, tooling, process, and the people involved interact as a complete system.

Throughout my engineering career, I used an approach that integrated structured problem solving and the physics of failure with experience across product development, manufacturing, material selection, tooling, and processing. I eventually organized that into a comprehensive product development approach that, in various forms, was taught and applied at two of the companies where I worked over a period spanning more than twenty years. That approach and training became the foundation for the Engineering Product Development Curriculum presented on this site.

Areas of Practice

Design & Development

Product design, part design, concept development, product development, systems integration, and engineering reviews.

Manufacturing & Tooling

Manufacturing engineering, design for manufacturability, mold tool design and review, tooling development, and molding equipment considerations.

Process & Problem Solving

Mold flow analysis, injection molding process and processing, troubleshooting, root cause analysis, and problem solving in manufacturing and design.

Experience

My background includes consumer product development, dehumidification systems, geothermal heat-pump products, product design, manufacturing engineering, injection molding, tooling development, root cause investigation, and product launch.

The purpose of including that background here is not to present a project history. It is to show the range of experience behind the review, analysis, and technical guidance I provide today.

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